
OUR FLAGSHIP MACHINE - DB1
MANUFACTURED, NOT JUST ASSEMBLED… IN THE USA
The Table
• Welded or modular design that, while incredibly rigid is ready to go in a short time frame.
• Laser-cut steel tubing with oversized "tab and slot" plates welded on each end. These plates make for large, flat mating surfaces that join together perfectly, thus allowing for a massive amount of clamping force.
• Laser-cut steel tubes are powder coated (in-house) to make sure they're perfectly aligned.
• Unlike many of our competitors, we use American-made steel in the structural components of our tables instead of extruded aluminum.
•Added HDPE sacrificial material to comply with USDA inspection for food grade applications.
High-Power Motors
• The accuracy and speed of high-power, closed-loop motors are without comparison. We have run these machines at over 1000 in/min without losing any steps.
• This combination of performance and reliability is what our customers expect from Ice Monger. On top of all the other design and engineering choices we made, we're excited to be able to feature these motors on all of our routers while managing to keep our prices lower than the competition.
Planet CNC Controller and Software
We tested over a dozen different software packages and chose Planet CNC because it supported the many different needs of our customers while also being comprehensive, customizable, and user friendly.
Planet CNC is capable of 9-axis control with 8 digital outputs and 3 PWM outputs.
Use any open standard G CODE outputting CAD/CAM software, No being locked into one archaic platform. You can download files from thingiverse or other open source websites and modify for use. We really prefer to use Vectric software as ASPIRE is NOW INCLUDED. This platform also works well with Carveco. It Can work with ArtCam and other CAD/CAM software but we do not specifically support the post processors in house.
6.1HP Spindle & VFD
• The Ice Monger CNC machines use an air-cooled 5 horsepower Hiteco Italian made spindle Did we need 6.1hp? No, Do you want 6.1hp HELL YES! controlled by a VFD (variable frequency drive) with an RPM range of 8k to 24k.
• We tested air-cooled vs water-cooled and found that air-cooled heat dissipation was as good, if not better, than water-cooled at 7000+ RPM. This allows our machines to operate without a liquid cooling system, meaning you don't need to worry about leaks, evaporation, maintenance, or mold growing in the spindle.
• The spindle uses ER-32 to hold cutters up to 3/4".
• The VFD is completely controlled by the integrated software. Your g-code will automatically set the spindle RPM, so you won't need to turn the spindle on or off or set the RPM before each cut.
Drive System
• The Ice Monger CNC machines use HG-23 linear bearings, as well as a rack-and-pinion drive with gear reductions on the X and Y motors for motion.
• The Z axis uses a 16mm ball screw for maximum rigidity.
• Our Z axis is reverse-mounted to keep dust and debris off the ball screw and bearings, as well as to maintain maximum rigidity near the bit--exactly where you want it.
Wireless Pendant
• 100% Wireless Planet CNC handheld pendant included for moving your machine with gloves on.
Hardware Specs
USDA / FDA approved grease on all bearings and lubricated parts.
Modular design with a fully-welded gantry and fully-welded leg sections fabricated from American-made, laser-cut steel tubing
Heavy-duty, hardened, precision 23mm linear rails
Oversized linear bearings
Gear and rack drives on both the X and Y axes
Precision mechanical gear reductions on both the X and Y axes
High-Power motors on all axes
(6.1HP) spindle with VFD control (220V)
Controller Laptop included
Automotive-style wiring harness *plug-n-play rated at 10 degrees F.
Additional Specs'
Travel and Size:
X-Axis travel: 48"
Y-Axis travel: 48"
Z-Axis travel: 24.5"
Z Clearance (from table to gantry): 25"
Machine Width (at widest part of the gantry): 75"
Machine Depth: 65"
Spindle
RPM: 8000 - 24000 (+/- 5%)
Power: 220v for spindle/vfd and separate 110v for controller & laptop
Tooling: ER-32 collets - bits, nut and collets are not included*
Feed Rates
Rapid traverse (X/Y/Z): 2000 in/min (software limit set to 500 in/min, but this can be changed by the customer)
Max cutting feed rate (X/Y/Z): 2000 in/min (software limit set to 500 in/min, but this can be changed by the customer)
Power Requirements mentioned above.
2 x 110V outlets for controlling the unit and the laptop
220V outlet, 8 amp max draw - for spindle
Machine Warranties
Electrical: 6 Months
Mechanical: 6 Months
Control Laptop: 3 Months
Shipping
Ice Monger CNC machines are hand delivered anywhere in the lower 48. An Ice Monger tech. will arrive the day before install. 1st day on site is used to build and achieve axis movement and the 2nd day is used for design and use training. Clients may choose to decline delivery and instead arrange their own pickup and/or freight. Speak with your sales representative if you need this option.
Total weight around 1,250 LBS
FURTHER TECH QUESTIONS? EMAIL - Support@IceMonger.com